Built to down-gauge without losing load security
Most operations are wrapping pallets in more film than the load needs, because film specs get set once and left for years. SURGE is built to break that. Our 67-layer nano-layered machine film lets a 10 or 12 micron wrap do the job of a conventional 23 micron, and our hand film runs as thin as 4 micron in place of a typical 12. Less plastic per pallet, lower cost, the same load stability — proven on live lines, not on paper.
Film Gauges
Machine: 10, 12, 15, 17µm · Hand: 3.5, 4, 4.5, 5, 5.5, 6µm
Pre-stretch
Machine up to 420% · Hand up to 210%
Application
Machine and Hand
Variants
Hand: extended-core and standard
Colours: clear, black, blue
Roll Format
Machine: 500mm or 1000mm wide
Hand: rolls up to 1000m
Recycled Content
30% recycled content
Plastic Packaging Tax
Compliant — meets the 30% recycled threshold
UK & EU lead time
Europe-wide Next-day (from stockholding)
How SURGE replaces your current film
SURGE is a like-for-like swap on your existing wrapping machines and hand application — no new equipment, no process change. The gain comes from the film itself: a 67-layer nano-layered structure that holds containment force at a far lower gauge than conventional cast or blown film.
Common Applications
Machine film — automatic and semi-automatic pallet wrappers. 10 or 12µm replaces a conventional 23µm.
Hand film — manual wrapping and smaller volumes. 4µm replaces a conventional 12µm. Extended-core and standard.
Colour options — clear for visibility, black for load concealment, blue for coding or tamper-evidence.
Sectors — proven across beverage, food, canned goods, and chilled/cold chain operations
What You Can Expect
- Over 50% reduction in single-use plastic per palletmeasured against a 17µm film from a long-established European manufacturer.
- 25% average cost reduction per pallet through lower film usage and fewer damages.
- Film breaks on the line cut from 5 per hour to under 3 per month — a result delivered for a canned foods manufacturer over a six-month switchover.
- Movement-in-transit incidents reduced from 3 per week to 8 per year for a British chilled meats producer, cutting returns.
- Quantified Scope 3 carbon reduction, formatted for your regulatory reporting.
- Plastics Packaging Tax-efficient at 30% recycled content.
- 100% recyclable in standard LDPE waste streams.
- 100% recyclable in standard LDPE waste streams.
